Universal Process Controller

Universal Process Controller – HI510 Series

HI510 is designed to adapt to a user’s unique process control requirements. The controller has a large backlit dot matrix display for easy viewing and provides for an intuitive interface for setup options. The controller utilizes multi-color LEDs for easy viewing of the instruments’ status including relay activation, in alarm mode, or in hold status. All programming operations are done through the low profile vulcanized rubber keypad or using the RS485 connection to a PC operating the HI92500 Windows® compatible software.

Digital input for pH and ORP probes
Up to 5 relays for control and cleaning sequence
Up to 4 analog output for control and monitoring

HI510 is an advanced universal process controller that can be configured for many applications requiring monitoring and/or control of process parameters. It features a digital probe input that will automatically detect and update the controller with the parameter that it measures.

This controller can be configured with up to 5 control relays and 4 analog outputs. The control relays can be programmed for on/off, Proportional, or PID (Proportional Integral Derivative) types of control or used for programming cleaning sequences triggered by a digital input or based on a schedule. The scalable analog outputs can be used for remote devices including Chart recorders, PLC, or SCADA. The analog outputs can be used for control devices including dosing pumps and valves that accept a 0/4-20 mA output.

HI510 features a RS485 digital output that allows up to 32 devices to be connected to a single line that can be viewed and programmed remotely using the HI92500 software. The HI92500software provides for graphic user interface that allows for settings to be changed and saved for transfer to another HI510 controller.

The HI510 NEMA 4X enclosure uses sealed cable glands to maintain waterproof integrity. The versatile mounting kits allow for mounting the HI510 to a wall, pipe and panel.

General Design Features :

HI510 front

Backlit Dot Matrix LCD with LED indicators
Large backlit LCD with visual indicators for meter status, alarm and relay activation.

NEMA 4X Enclosure
½ DIN NEMA 4X enclosure suitable for outside and industrial environments.

Versatile Mounting Options
Choose from wall, pipe or panel mounted options.

USB-C Connectivity

Flash Drive Compatible
Transfer of logged data and events to a flash drive as a .csv file for review on Window’s, OS X, or Linux based computers.

Logged Data
Store information at selectable intervals along with relay control settings and calibrations data. Information can be stored in up to 100 lots, each holding 8600 records.

Event Management System
Logged events includes any changes made, alarm, error and warning activations, and calibration information.

Low Voltage Connections

Isolated High Voltage Section
To reduce the risk to shock the low voltage connection area is isolated from high voltage area.

RS485 Digital Connectivity
RS485 output for connecting up to 32 devices for remote monitoring and programming.

Digital Inputs and Analog Outputs
Digital probe input, digital trigger inputs, and analog outputs utilize extractable terminal blocks for simplified wiring.

High Voltage Connections

Replaceable Slow Blow Fuses
All relays and the line power input are protected by replaceable 5A slow blow fuses.

SPDT and SPST Programmable Relays
Up to 5 relays that can be programmed for control or washing sequences.

Fail Safe Alarm Technology
Fail Safe Alarm Technology that deactivates relay from normal open state to normally closed to supply power to remote alarm device.

Programming HI510 remotely using HI92500 Software

HI510 Programming Options

Relay Control Modes
Set points for control operations can be configured to be on/off, proportional, or PID types of control. The flexibility in programming allows for fine-tuning of a set point to be maintained with tight control preventing any overshoot and waste of chemicals.

Configurable Alarm System
Configurable for set points and temperature or activated by abnormal operation, a red Alarm LED will blink and can easily be seen from a distance. All relays configured for control are inactivated until the alarm state is resolved.

Auto-cleaning cycle
The cleaning function allows the ability to program one or more wash cycles and use the relays to activate valves, pumps or compressed air based on the type of washing that is required to maintain probes for reliable results.

Scalable Analog Outputs
Analog outputs can be scaled to assign 0 to 20 mA or 4-20 mA to a specific range for increased resolutions. Analog outputs can be programmed to send 22 mA signal when placed in hold status during maintenance including calibration.

Manual : Downloads

Specification :

SKU	HI510
Product Name	Universal Process Controller – HI510
Dosing Control	on/off, proportional and PID
Dosing Terminals	Other model up to 5 relays (independently configurable for process variables, Hold & Cleaning functions) Electromechanical relay SPDT and SPST contact outputs 5A – 250 Vac; 5A – 30 Vdc (resistive load) Fuse protected
Alarm Relay Set Point	Other model up to 5 relays (independently configurable for process variables, Hold & Cleaning functions) Electromechanical relay SPDT and SPST contact outputs 5A – 250 Vac; 5A – 30 Vdc (resistive load) Fuse protected
Over Dosing Control	yes
System Error	yes
Analog Ouput Signal	2 or 4 independent, galvanically isolated outputs 0 – 22 mA configurable
Analog Ouput Accuracy	±2% full scale
Digital Input Signal	independent, galvanically isolated inputs (configurable for Hold & Cleaning functions) On state
Digital Output Signal	RS485
Backlight	yes
Power Consumption	15VA
Enclosure	*Single case ½ DIN, type NEMA4X, IP65 ingress protection
Installation Category	II
Panel Cutout	1/2 DIN (brackets ordered separately)
Input Channels	one digital input with RS485 interface
pH Electrode	HI10X6 series – pH and Temperature (ordered separately)
ORP Electrode	HI20X4 series – ORP and Temperature (ordered separately)
Logging Type	Interval log, up to 100 files, maximum 8600 records on each stored file. When the maximum limit of 100 stored files is reached, the most recent file will automatically erase the oldest one. Event log, maximum 100 records. When the maximum limit i
Connectivity	RS485 serial port – Remote monitoring and control USB-C port – Retrieve log files and firmware upgrading
GLP	yes
Calibration Timeout Reminder	yes
Analog Output	up to 4 based on configuration ordered
Display	Graphic LCD, 128 x 64 pixel B/W with backlight
Power Supply	100 – 240 Vac ±10%; 50/60 Hz; 15VA; fuse protected (2A, 250V slow blow fuse)
Environment	-20 to 50 ºC (-4 to 122 ºF); maximum 100% RH non-condensing
IP Rating	IP65
Dimensions	Width 144.0 mm (5.7”) x Height 144.0 mm (5.7”) x Depth 151.3 mm (6.0”)
Weight	Approximately 1.6 kg